Tire Mounting & Balancing

Hunter Road Force Testing - Explained

Road Force Measurement™ is new to the automotive service industry. This new measurement identifies tire and wheel uniformity, which has been measured for years in assembly plants and manufacturing facilities. Road Force can be used to solve uniformity related tire and wheel vibrations. Tire/wheel assembly uniformity can only be measured under load.

The load roller on the GSP9700 performs a computer simulated “road test”. It measures the tire/wheel assembly to determine how “round” the assembly is when rolling under a load. If a tire were not exposed to the road surface, then balance would be more than sufficient. However, not all tires roll round under a load. For example, an egg-shaped tire/wheel assembly can be balanced about its axis, but an egg-shaped tire-wheel loaded against a surface would not give a smooth ride.

To understand the effects of radial force variation on vibration, a model of a tire can be used. The sidewall and footprint can be understood as a collection of springs between the rim and the tire contact patch. If the “springs” are not of uniform stiffness, a varied force is exerted on the axle and causes it to move up and down as the tire rotates and flexes. This movement creates a vibration in the vehicle unrelated to balance.

The GSP9700 load roller applies a force of up to 1400 pounds against the rotating tire/wheel assembly as it performs the Road Force Measurement™. The GSP9700 measures loaded radial runout of the tire/wheel assembly within 0.002″. It plots data points as the component is rotated and calculates the radial first harmonic of the tire/wheel assembly and the first harmonic of wheel runout. The peak-to-peak value (Total Indicated Runout) and second, third and fourth harmonics of Road Force are also calculated and used for diagnostics. These measurements are all displayed on other screens.

The measurements of loaded radial runout are converted to Road Force Measurement in pounds, kilograms or Newtons using the following equation:

(Loaded Radial Runout) x (Tire Spring Rate) = Road Force Measurement

Radial Force Variation

Radial force variation is an industrial measurement term describing the tire uniformity under load, measuring the variation (up and down) of the load acting on the vehicle spindle (SAE practice J332).

All tires have some non-uniformity in the sidewall and/or footprint due to variables in the manufacturing process. Tire uniformity measurement values can be affected by rim width, rim condition and many diverse tire mounting variables. Unlike balancing, there is often a small amount of RFV remaining in the tire/wheel assembly after ForceMatching and this is generally acceptable.

First Order Radial Force Variation

Radial Force Variation vs. Unloaded Runout

In the manufacturing community, tire uniformity is called radial force variation. The uniformity of most tires manufactured today is measured with a machine in accordance to SAE practice J332. This practice is widely used in the tire industry and describes tire testing equipment and procedures used to measure radial force variation of the tire. This practice stresses the importance of measuring force variation while the tire is under load and does not acknowledge unloaded runout measurement.

Many tire assembly plants have large production lines to measure loaded tire force variation. Tires, which do not meet uniformity specifications, may be brought into specification through additional manufacturer’s procedures called force grinding. Force grinding is done to improve radial force variation by removing small areas of rubber from the sides and footprint of the tread. Force grinding may not improve (and in some cases may increase) the unloaded runout measurement.

A tire with large amounts of unloaded radial runout may be vibration free while a tire with low unloaded radial runout may vibrate. In many cases, tire manufacturers will forego unloaded runout measurement since this information is not as valuable as tire force variation when it comes to analyzing the causes of tire ride disturbances.

In the past, when trying to resolve tire/wheel vibration concerns, service facilities were unable to measure tire force variation. The size and expense of the factory machines were cost prohibitive. In order to compensate for this lack of field service technology, many automotive and tire manufacturers have published service limits for unloaded runout in the tire/wheel assembly.

A standard industry practice has been to measure unloaded runout in the center of the tire tread using a relatively inexpensive gauge. However, this measurement has little relationship to the actual amount of ride disturbance felt in the vehicle. For example, a set of springs may have an unloaded height measurement of equal length, yet when compressed may create different forces at the same compressed height.

First Order Radial Force Variation

Radial Force Variation vs. Unloaded Runout

In the manufacturing community, tire uniformity is called radial force variation. The uniformity of most tires manufactured today is measured with a machine in accordance to SAE practice J332. This practice is widely used in the tire industry and describes tire testing equipment and procedures used to measure radial force variation of the tire. This practice stresses the importance of measuring force variation while the tire is under load and does not acknowledge unloaded runout measurement.

Many tire assembly plants have large production lines to measure loaded tire force variation. Tires, which do not meet uniformity specifications, may be brought into specification through additional manufacturer’s procedures called force grinding. Force grinding is done to improve radial force variation by removing small areas of rubber from the sides and footprint of the tread. Force grinding may not improve (and in some cases may increase) the unloaded runout measurement.

A tire with large amounts of unloaded radial runout may be vibration free while a tire with low unloaded radial runout may vibrate. In many cases, tire manufacturers will forego unloaded runout measurement since this information is not as valuable as tire force variation when it comes to analyzing the causes of tire ride disturbances.

In the past, when trying to resolve tire/wheel vibration concerns, service facilities were unable to measure tire force variation. The size and expense of the factory machines were cost prohibitive. In order to compensate for this lack of field service technology, many automotive and tire manufacturers have published service limits for unloaded runout in the tire/wheel assembly.

A standard industry practice has been to measure unloaded runout in the center of the tire tread using a relatively inexpensive gauge. However, this measurement has little relationship to the actual amount of ride disturbance felt in the vehicle. For example, a set of springs may have an unloaded height measurement of equal length, yet when compressed may create different forces at the same compressed height.

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